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Global Certification & Compliance Guide for Lithium Batteries

Editor:ESTL Category:Certification information Release time:2026-02-24 Click volume:5

For lithium-ion battery manufacturers, brands, and exporters, global market access compliance has evolved from a “technical threshold” to a business lifeline. Countries and regions impose complex, frequently updated mandatory requirements for battery safety, environmental protection, and transportation. Systematically understanding and efficiently completing these certifications is the first step to successful global expansion and avoiding severe financial losses.


01 Why Global Certification Is Mandatory for Lithium Batteries

Due to high energy density, lithium-ion batteries carry risks of overheating, fire, and explosion. Regulators worldwide classify lithium batteries as dangerous goods (UN3480 / UN3481).

  • International Transport: UN38.3 (UN Manual of Tests and Criteria) is compulsory for air, sea, and land shipment. Carriers may refuse transportation without a valid UN38.3 test report.
  • Regulatory Updates:
    • Since 2024, power banks without CCC marking are banned on Chinese domestic flights.
    • The EU New Battery Regulation (EU) 2023/1542 entered into force in August 2024, introducing new rules for carbon footprint, battery passport, and recycled content.

02 Quick Overview: Major Global Market Certification Requirements

表格

Market Core Mandatory Certification / Standards 2025–2026 Key Updates Typical Products
Global Transport UN38.3 Test Report From 1 Jan 2026: State of Charge (SoC) ≤30% for air-shipped lithium batteries. All lithium batteries
China CCC (China Compulsory Certification) New rules effective 15 Aug 2025: Type test + Initial factory inspection + Post-certification supervision. Power banks, portable lithium-ion batteries
EU CE Certification + New Battery Regulation CE marking mandatory; Battery passport & carbon footprint declaration required for large batteries from 2026. All batteries placed on the EU market
USA UL Series Certifications De facto market standard; enforced in NY and other states. UL 1642 (cell), UL 2054 (battery pack). Consumer electronics, power tools
Japan PSE Certification Circular (self-declaration) vs Diamond (mandatory). Most consumer Li-ion batteries fall under Circular PSE. Portable electronic devices
South Korea KC Certification Mandatory national safety certification; cells must pass CB or KC first. Portable device batteries
India BIS Certification Local registration + ISI mark; based on IS 16046. All lithium batteries
Australia RCM Certification EMC + battery safety requirements. Electronic products with batteries

03 Certification by Battery Application

Consumer Electronics (Phones, Laptops, Drones, etc.)

  • IEC 62133-2: Global safety standard for lithium batteries
  • UL 2054 / UL 1642: US pack & cell safety (required by Amazon)
  • PSE: Japan
  • KC: South Korea
  • BIS: India

Power Li-ion Batteries (EV, e-bike, etc.)

  • UL 2580: USA (EV / HEV battery packs)
  • ECE R100: EU (vehicle traction battery systems)
  • GB/T 31467 / GB 38031: China (EV battery safety)

Energy Storage (Home & C&I ESS)

  • IEC 62619: International industrial storage safety
  • UL 1973 / UL 9540A: USA (storage systems & thermal runaway propagation)
  • JIS C8715-2: Japan (home energy storage)

04 In-depth Core Certifications

International Universal Certifications

表格

Certification Scope Description
UN38.3 All lithium batteries UN transport test; mandatory for export via air/sea/land.
MSDS + Transport Test Report All lithium batteries For dangerous goods classification and shipping declaration.
IEC 62133-2 Portable lithium batteries Global core safety standard.
CB Certification IEC member countries One test, multiple national certifications; reduces redundant testing.

IEC 62133: Global Cornerstone of Portable Battery Safety

IEC 62133 is the most important international safety standard for portable batteries:

  • Part 1: Nickel-based batteries
  • Part 2: Lithium-based batteries

Tests include:

  • Continuous low-rate charging
  • 130°C thermal abuse
  • 13kN crush test
  • Overcharge / over-discharge protection for battery packs

EU Market: New Battery Regulation (2024 onwards)

The EU Battery Regulation (EU) 2023/1542 has raised compliance barriers significantly.Mandatory for EU market entry:

  • CE marking
  • UN38.3 test report
  • RoHS / REACH compliance
  • Carbon footprint declaration
  • Recycled content documentation
  • Battery passport (for industrial and EV batteries)

US Market: UL as De Facto Standard

While no single federal mandatory certification exists, UL standards are widely required by retailers, platforms, and states:

  • UL 2054: Full evaluation of electrical, mechanical, and environmental safety
  • CPSC is pushing to elevate UL standards to federal mandatory levels
  • California SB 1215 (from 1 Jan 2026): Recycling fee for products with embedded batteries

CB Certification: One Test, Global Access

The CB Scheme (IECEE) covers 54 member countries, enabling “one test, global acceptance.” It greatly simplifies cross-market compliance.


05 Full Efficient Certification Process

Phase 1: Planning & Documentation

  1. Confirm target markets and required certifications.
  2. Select a qualified lab with CNAS, CMA, IECEE CBTL accreditation.
  3. Prepare technical documents:
    • Product specification, schematic, PCB layout
    • BOM & component certifications
    • Protection IC / MOSFET specs
    • English label
    • ISO 9001 (if available)

Phase 2: Sample Testing

  • Battery packs: 10–20 samples
  • Cells: 10–20 samples
  • Timeline:
    • CB / CE: 2–8 weeks
    • CCC / UL: 2–4+ months (including factory audit)

Phase 3: Factory Audit & Post-Certification Supervision

Certifications such as CCC and UL require initial and annual factory inspections to maintain validity.


06 Cost & Timeline Reference

表格

Certification Typical Timeline
UN38.3 2–3 weeks
IEC 62133 / CB 4–6 weeks
CE 2–8 weeks
UL 2–4 months
CCC 2–4 months

Cost components:

  • Application & service fee
  • Testing fee
  • Certification & report fee

Using a CB report for national conversion can save 30%–50% cost.


07 FAQ

Q: My battery passed CE. Why is UL still required for the US?

A: CE is an EU regulatory requirement. UL is a widely recognized safety standard in the US. The two systems are independent and not interchangeable.

Q: Can one certificate cover all our battery models?

A: Yes, if they qualify for family certification: same critical design, cell, BMS, and circuit; differences only in non-safety features (appearance, color, capacity within a limited range).

Q: How long does certification take?

A: CB / CE: 2–8 weeks. UL / CCC (with factory audit): 2–4+ months.

Q: Are certificates permanent?

A: No. Most require annual surveillance.

  • CCC: 5 years
  • UL: typically 3 years

Q: Beyond safety and transport, what else matters?

A: Environmental regulations: EU RoHS / REACH, California Prop 65. ISO 9001 helps win large clients.

Q: Difference between IEC 62133 and UN38.3?

A: IEC 62133 focuses on product use safety. UN38.3 focuses on transport safety. Both are usually required.


Conclusion

As global safety and environmental requirements tighten, compliance is no longer optional—it is essential for market access, brand reputation, and user protection.

Guangdong Energy Storage Testing Technology Co., Ltd.is a professional third-party lab with top-tier international accreditations: CNAS, CMA, IECEE CBTL.We provide:

  • Standard interpretation
  • Pre-test evaluation
  • Formal testing
  • CB-to-national certification conversion

We help you achieve high first-pass rates, shorten lead times, and optimize compliance costs.

Contact us for a custom certification plan and quotation based on your product and target markets.

Label: Lithium battery certification global battery regulation battery export compliance CCC certification CB certification CE for battery UN38.3 test IEC 62133 UL 2054 UL 1642
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