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IEC 62660 Standard Complete Guide | EV Lithium-ion Traction Cell Reliability & Safety

Editor:ESTL Category:Certification information Release time:2026-05-15 Click volume:4

1. Overview of IEC 62660 Standard

IEC 62660 is a series of international standards issued by the International Electrotechnical Commission (IEC) specifically for lithium-ion traction cells used in electric vehicles (EV). It consists of three parts:

  • IEC 62660-1: Test conditions
  • IEC 62660-2: Reliability performance testing
  • IEC 62660-3: Safety requirements

Scope of Application

Applicable to lithium-ion traction cells (cell level) for Battery Electric Vehicles (BEV) and Plug-in Hybrid Electric Vehicles (PHEV).Not applicable to battery packs or battery systems (covered by IEC 62619).

2. IEC 62660-2 Reliability Testing

This part verifies capacity degradation and overall reliability of cells within their expected service life.

表格

Test Item Test Conditions Judgment Criteria
Cycle Life Test Charge-discharge cycling at specified rate under ambient temperature Capacity retention ≥ 80%
Storage Aging Test Capacity recovery test after high-temperature storage Recovery rate meets standard requirements
Driving Cycle Simulation Simulate real vehicle charging and discharging profiles No safety hazards; capacity degradation within allowable range

3. IEC 62660-3 Safety Requirements

Specifies strict safety test requirements for high-power and high-energy-density EV cells, referencing IEC 62133 with more stringent criteria.

3.1 Electrical Safety Tests

表格

Test Item Test Conditions Requirements
External Short Circuit 55°C, resistance ≤0.1Ω, duration ≥1 hour No fire, no explosion
Overcharge Charging at specified rate with voltage upper limit control No fire, no explosion
Forced Discharge Reverse discharge to specified cut-off value No fire, no explosion

3.2 Mechanical & Environmental Safety

  • Mechanical Tests: Vibration, shock, crush
  • Environmental Tests: Temperature cycling, low atmospheric pressure

All items require no fire, no explosion after testing.

4. IEC 62660 vs GB 38031 Comparison

表格

Comparison Dimension IEC 62660 GB 38031
Nature IEC voluntary international standard Mandatory Chinese national standard
Application Level Cell only Cell / Module / Pack / System
Reliability Clause Independent Part 2 dedicated to reliability Adopts or references external standards
Market Role Global technical & export reference Mandatory China market access (CCC)

5. FAQ

Q1: What products does IEC 62660 apply to?A1: Lithium-ion traction cells (cylindrical / prismatic / pouch) for BEV and PHEV. It only covers cell level, not battery system level (IEC 62619 for packs).

Q2: What is the difference between IEC 62660 and IEC 62133?A2: IEC 62133 applies to portable batteries for mobile phones, laptops and consumer electronics. IEC 62660 is specially designed for high-power EV cells and adds dedicated reliability tests in Part 2.

Q3: What are IEC 62660-2 and IEC 62660-3 for?A3: IEC 62660-2 focuses on reliability including cycle life, storage aging and driving simulation; IEC 62660-3 covers electrical, mechanical and environmental safety. The two parts are used together for full compliance.

Q4: Market access requirements for China?A4: China adopts GB 38031 as the mandatory market access standard for EV batteries. IEC 62660 serves as technical reference and supporting evidence for export certification.

Q5: How long is the IEC 62660 test cycle?A5: IEC 62660-2 reliability test: about 8–12 weeks (including long-term cycle life).IEC 62660-3 safety test: about 4–6 weeks.

For more details on IEC 62660 testing and certification, visit www.gdestl.com or contact the professional technical team of Guangdong Energy Storage Testing Technology.

Label: IEC 62660-3 safety requirement IEC 62660-2 reliability test EV lithium-ion cell test IEC 62660 vs GB 38031 IEC 62660 standard
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